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KUKASIMPRO21: A Simulation Software that Creates an Identical Image of Your Production Process with KUKA Robots


KUKASIMPRO21: A Smart Simulation Software for KUKA Robots




If you are looking for a way to plan, design, and optimize your robot applications before putting them into operation, you might want to check out KUKASIMPRO21. This is a simulation software that allows you to create a digital twin of your robot system and test it in a virtual environment. In this article, we will explain what KUKASIMPRO21 is, how it works, and how you can get started with it.




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What is KUKASIMPRO21?




KUKASIMPRO21 is a software product from KUKA, a leading manufacturer of industrial robots and automation solutions. It is part of the KUKA.Sim software suite, which offers various modules for simulation, planning, and optimization of robot systems. KUKASIMPRO21 is the module that enables offline programming and virtual commissioning of KUKA robots.


The features and benefits of KUKASIMPRO21




KUKASIMPRO21 has many features and benefits that make it a smart simulation software for KUKA robots. Here are some of them:


  • It creates a digital twin of your robot application, which is an identical image of the real production process. You can use this digital twin to visualize, test, and optimize your robot motion sequences in real time.



  • It provides accurate cycle times for your robot application, which helps you to increase your productivity, efficiency, and competitiveness.



  • It offers features such as reachability check and collision detection, which help you to avoid errors and ensure the feasibility of your robot programs and cell layouts.



  • It supports virtual commissioning, which means that you can test and validate your robot application before installing it on the shop floor. This reduces production downtimes and costs.



  • It integrates with other KUKA software products, such as KUKA.OfficeLite (a virtual controller) and KUKA.WorkVisual (a programming and configuration tool). This ensures data consistency and compatibility between the simulation and the real controller.



The modular software architecture of KUKASIMPRO21




KUKASIMPRO21 is based on a modular software architecture, which means that it consists of a basic package and three optional add-ons. The basic package allows you to create and simulate simple robot applications with standard components. The add-ons provide additional functions for more complex and specific applications. The add-ons are:


  • KUKA.Sim Layout: This add-on allows you to model your own component library with custom shapes, colors, textures, and properties. You can use this library to create more realistic and detailed simulations of your robot applications.



  • KUKA.Sim Pro VCom: This add-on allows you to perform virtual commissioning of your robot application with the help of a virtual controller. You can use this add-on to generate PLC code from your simulation and transfer it to the real controller.



  • KUKA.Sim Pro Welding: This add-on allows you to simulate welding applications with KUKA robots. You can use this add-on to define welding parameters, such as speed, current, voltage, wire feed, gas flow, etc., and visualize the welding process in 3D.



The modular software architecture of KUKASIMPRO21 allows you to choose the best combination of features and functions for your robot application.


How to use KUKASIMPRO21 for offline programming and optimization of KUKA robots?




KUKASIMPRO21 is a user-friendly and intuitive software that allows you to create and simulate your robot application in a few steps. Here is how you can use it for offline programming and optimization of KUKA robots:


The steps to create a digital twin of a robot application with KUKASIMPRO21




  • Launch KUKASIMPRO21 and select the robot model, the controller type, and the software version that match your real robot system.



  • Create a new project and name it according to your robot application.



  • Drag and drop the components that you need for your robot application from the component library to the 3D workspace. You can choose from a variety of standard components, such as grippers, conveyors, sensors, etc., or use your own custom components if you have the KUKA.Sim Layout add-on.



  • Arrange the components in the 3D workspace according to your desired cell layout. You can use the snap and align tools to position the components precisely and easily.



  • Define the kinematic relationships between the components, such as fixed, movable, or rotatable. You can also define the logical connections between the components, such as signals, triggers, or events.



  • Create the robot program by using the graphical programming interface or by importing an existing program from KUKA.WorkVisual or another source. You can edit and modify the program as you wish.



  • Save your project and run the simulation. You can view the simulation from different perspectives and adjust the speed and time settings. You can also record and replay the simulation as a video.



The tools and functions to analyze and improve the robot motion sequences with KUKASIMPRO21




KUKASIMPRO21 provides various tools and functions that help you to analyze and improve your robot motion sequences. Here are some of them:


  • The cycle time analysis tool shows you the exact cycle time of your robot application and highlights the critical path and the bottlenecks. You can use this tool to optimize your cycle time by adjusting the robot speed, acceleration, deceleration, or path planning.



  • The reachability check tool shows you the reachable and unreachable areas of your robot workspace. You can use this tool to avoid unreachable positions or orientations in your robot program or to modify your cell layout accordingly.



  • The collision detection tool shows you the potential collisions between your robot and other components in your cell. You can use this tool to avoid collisions by changing the robot trajectory, adding safety zones, or rearranging the components.



  • The virtual commissioning tool allows you to test and validate your robot application with a virtual controller. You can use this tool to generate PLC code from your simulation and transfer it to the real controller. You can also monitor and control your simulation with an external device, such as a tablet or a smartphone.



These tools and functions help you to ensure the feasibility, safety, and efficiency of your robot application before putting it into operation.


How to get started with KUKASIMPRO21?




If you are interested in using KUKASIMPRO21 for your robot applications, here is how you can get started:


The system requirements and installation process of KUKASIMPRO21




KUKASIMPRO21 is compatible with Windows 10 operating system and requires a minimum of 8 GB RAM, 20 GB free disk space, and a graphics card with OpenGL 4.5 support. You can download KUKASIMPRO21 from the KUKA website or order it on a USB stick. To install KUKASIMPRO21, follow these steps:


  • Run the setup file and follow the instructions on the screen.



  • Enter your license key when prompted. You can request a free trial license for 30 days or purchase a full license from KUKA.



  • Select the modules that you want to install. You can choose between the basic package and the add-ons.



  • Wait for the installation to complete and restart your computer if necessary.



  • Launch KUKASIMPRO21 from your desktop or start menu.



The resources and support available for KUKASIMPRO21 users




KUKASIMPRO21 provides various resources and support for its users. Here are some of them:


  • The user manual, which explains all the features and functions of KUK ASIMPRO21 and how to use them. You can access the user manual from the help menu or the KUKA website.



  • The tutorial videos, which show you how to create and simulate different robot applications with KUKASIMPRO21. You can watch the tutorial videos from the KUKA website or the KUKA YouTube channel.



  • The sample projects, which provide you with ready-made examples of robot applications that you can use as a reference or a starting point for your own projects. You can find the sample projects in the KUKASIMPRO21 installation folder or the KUKA website.



  • The online forum, which allows you to interact with other KUKASIMPRO21 users and experts. You can ask questions, share tips, and get feedback on your projects. You can join the online forum from the KUKA website.



  • The technical support, which offers you assistance and guidance on any issues or problems that you might encounter with KUKASIMPRO21. You can contact the technical support by phone, email, or online chat from the KUKA website.



These resources and support help you to learn and master KUKASIMPRO21 and to get the most out of it.


Conclusion




KUKASIMPRO21 is a smart simulation software that allows you to create a digital twin of your robot application and test it in a virtual environment. It has many features and benefits that help you to plan, design, and optimize your robot applications before putting them into operation. It is based on a modular software architecture that lets you choose the best combination of features and functions for your robot application. It is easy to use and provides various resources and support for its users. If you want to try KUKASIMPRO21 for yourself, you can request a free trial license or purchase a full license from KUKA.


FAQs




What is the difference between KUKASIMPRO21 and KUKA.Sim?




KUKASIMPRO21 is a module of KUKA.Sim, which is a software suite that offers various modules for simulation, planning, and optimization of robot systems. KUKASIMPRO21 is the module that enables offline programming and virtual commissioning of KUKA robots.


What are the advantages of using KUKASIMPRO21 over other simulation software?




KUKASIMPRO21 has several advantages over other simulation software, such as:


  • It is compatible with all KUKA robots and controllers, which ensures data consistency and compatibility between the simulation and the real system.



  • It provides accurate cycle times for your robot application, which helps you to increase your productivity, efficiency, and competitiveness.



  • It offers features such as reachability check and collision detection, which help you to avoid errors and ensure the feasibility of your robot programs and cell layouts.



  • It supports virtual commissioning, which means that you can test and validate your robot application before installing it on the shop floor. This reduces production downtimes and costs.



How much does KUKASIMPRO21 cost?




KUKASIMPRO21 has different pricing options depending on the modules that you want to use. The basic package costs 2,500 EUR, while each add-on costs 1,000 EUR. You can also request a free trial license for 30 days or purchase a full license from KUKA.


How can I learn more about KUKASIMPRO21?




You can learn more about KUKASIMPRO21 by visiting the KUKA website, where you can find more information, videos, manuals, sample projects, and online forum. You can also contact the technical support by phone, email, or online chat if you have any questions or issues with KUKASIMPRO21.


Can I use KUKASIMPRO21 for other types of robots or applications?




KUKASIMPRO21 is designed specifically for KUKA robots and applications. However, you can use it for other types of robots or applications if you have the appropriate component library and robot program. You can also use other modules of KUKA.Sim for other types of simulation tasks, such as layout planning, energy consumption analysis, or human-robot collaboration. dcd2dc6462


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